The Most Worst Nightmare About Audi G28 Come To Life

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How to Replace an Audi G28 Engine Speed Sensor

In this video Charles the humble mechanic demonstrates how to replace the G28 engine speed sensor. The sensor is situated near the edges of the transmission just above the flywheel ring gear. It transmits a signal the ECU via an uncolored wire (T55/49) which is then sent to the tachometer located in the instrument cluster.

1. Engine Speed Sensor

It is located on the outside of the transmission above the flywheel ring gear the G28 Engine Speed Sensor sends signals to ECU pin T55/49 using a grey wire. The ECU then utilizes this information to regulate fuel, timig and boost. It also sends an indicator to the G5 Tachometer in instrument cluster.

The sensor is used to connect with the G40 Camshaft position Sensor. The ecu has to be aware of when the crankshaft has reached TDC, and the location of the camshaft to trigger the spark and injectors.

If this sensor fails, the ECU will throw an error code P00160 which indicates that the Crank Shaft and Intake Camshaft are not in sync, possibly indicating chain stretch or a jumped link on the upper timing chain. However, the code won't be displayed on its own without additional information from other sensors (G4 and G40).

It can be a bit difficult to test because there are different connector pins, and they all have different functions. The best method for doing this is to measure the resistance between the ECU and the sensor. When the sensor is functional, it should read around 1000 ohms. If you're experiencing issues with this sensor, look for evidence of oil or coolant in the connector bay.

2. Injectors

Yesterday, while accelerating from the highway paytoll at a high speed I noticed a significant reduction in power. It was as if the engine was running out of gas. Or my injectors were not firing. I took out the spark plugs this morning, three were drenched in gasoline and the fourth was unclean. I put a piece of tissue over each injector hole, and when I turn the engine on without sparks, the ones that have gazoline pop right out. The 4th one remains closed. I checked the ground connection of ECU pins 14,30 and 48/55. I got zero ohm. I assume that the problem is elsewhere.





I also tried to reset PID but without success. The car will start if the G28 is disconnected and runs fine when it is connected but it still has the intermittent misfire issue at higher RPM. The coolant sensor (G62) even when unplugged, still shows an ice temperature of -49c. I also noticed that the gauge for oil pressure in the cockpit is showing 2 bar while the actual pressure is 0.0 when i rev the engine.

I'm not sure what to do. I believe that I've all other possibilities out. audi key fob replacement 'm afraid i may have missed something. Please let me know If you have any suggestions! TIA!

3. Fuel Pump

The fuel pump on the g28 is activated by a signal from the RPM sensor. The GM-style transmitter is identical to the G4 and they both work in the 80, 100 200, UrS and RS2 cars which is why you can easily locate one at a wrecking yard or at a parts store. It is easy to test them: simply put your DMM into resistance mode and test the distance between pins 1 and 2 (with the bump at the connector's end facing upwards). They must be infinite Ohms.

4. ECU

The ECU of our 20vt turbo (3B AAN ABY ADU) engines needs to be aware of the position and speed of the crankshaft in order to make a decision about timing of fuel injectors, etc. It uses a Crank Position Sensor G4 and an Engine Speed Sensor G28 to accomplish this. If you encounter a problem with either one of these, the diagnostic scanner will display codes that could lead to an engine shutdown.

A damaged G28 sensor could cause an inaccurate speed counter for your gearbox, a gearbox that shifts more quickly than normal, or a misfire while in the gear. If you experience any of these problems, it is likely that your sensor is deteriorating and should be replaced. They're inexpensive and easy to locate especially when they're a Bosch unit like ours. You can also choose the GM version of this unit is also a great option.

5. Tachometer

A failing engine sensor could cause a variety of issues in your vehicle. It's an essential component of your Audi's transmission, since it relays information to the ECU about how the car's crankshaft is turning. If this sensor fails, it could affect the performance of the transmission, as well as the other car's components.

The G5 engine speed sensor is situated on the outside of the transmission above the flywheel ring gear and transmits a signal to the ECU at pin T55/49 via a grey wire. The ECU uses this signal to regulate the amount of fuel and boost, and also to timigrate. It also transmits it to the G5 Tachometer in instrument cluster. You can test for sensor failure by examining the continuity from the sensor to the tachometer. Also, you can verify continuity between pin T55/49 of the ECU and pin T6a/1 of the instrument cluster (trace [79trace [79]) and between pin T6a/1 as well as pin T26a/12. There should be an average resistance of 1000 ohms between these two points. This is a common feature across the Audi 80-100-200-RS2 range, from the 1985 MC up to the 1997 UrS AN and 1995 RS2 DU You may also find them in wrecking yards.